(1)
The factors used to find the PSE's include:
(a)
Service Experience
1
Multiple sources of information were used to find the service discrepancies.
a
Cessna Service Bulletins and Service Information Letters issued to repair common
service discrepancies were examined.
b
FAA Service Difficulty Records and Foreign certification agency Service Difficulty
Records were examined.
2
Existing analyses were reviewed to identify components in areas that may have
exhibited the potential for additional inspection requirements.
3
A review of test results applicable to the design was made to identify the
critical areas of the PSE's.
3.
Usage
A.
Aircraft Usage
(1) Aircraft usage data for the
SID program is based on the evaluation of the in-service utilization of the
aircraft. This data was used to develop the representative fatigue loads
spectra. Operational data for development of the Supplemental Structural
Inspection Program was obtained from surveys of aircraft operators.
(2) Usage for spectra
determination is defined in terms of a single flight representing typical
average in-service utilization of the aircraft. This usage reflects the typical
in-service flight variation of flight length, takeoff gross weight, payload and
fuel.
(3) The flight is defined
in detail in terms of a flight profile. The profile identifies the gross
weight, payload, fuel, altitude, speed, distance etc., required to define the
pertinent flight and ground parameters needed to develop the fatigue loads. The
flight is then divided into operational segments, where each segment represents
the average values of the parameters (speed, payload, fuel etc.) that are used
to calculate the loads spectrum.
B.
Stress Spectrum.
(1) A fatigue loads spectrum,
in terms of gross area stress, was developed for each PSE to be analyzed based
on the usage-flight profiles. The spectrum represents the following loading
environments: flight loads (gust and maneuver), landing impact, taxi loads and
ground-air-ground cycles. The resulting spectrum is a representative
flight-by-flight, cycle-by-cycle loading sequence that reflects the appropriate
and significant airplane response characteristics.
(2) After reviewing the
aircraft usage data and the way in which the surveyed aircraft were flown, two
sets of stress spectra were developed. The first flight profile represents
typical usage, while the second profile represents severe usage.
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