If Level 1 corrosion
is found on the second or subsequent CPCP inspection:
(1) Do the corrosion
program inspection, which includes the repair of the structure. Contact Cessna Aircraft
Company for an approved repair procedure.
(2) Continue with the
Baseline Program.
(3) No adjustment of the
existing program is required.
(4) It is recommended
that you record the corrosion inspection number and the results of the inspection
to show that the program was complied with.
If Level 2 corrosion
is found on the second or subsequent CPCP inspection:
(1) Repair the
structure. Contact Cessna Aircraft Company for an approved repair procedure.
(2) Do a report that
shows the information about the corrosion and send it to Cessna Aircraft Company
and the FAA (or applicable regulatory authority).
(3) If corrosion damage
required the removal of material just beyond the allowable limits (within 10 percent),
complete a check of the other airplanes in the fleet before you change your
aircraft's maintenance program.
(a) If the corrosion is
typical of Level 2, use the fleet data to find what changes are required to control
corrosion to Level 1 or better.
(b) If fleet damage is
typically Level 1, examine the corroded area during subsequent inspections on
all affected airplanes.
(c) Make changes to your
aircraft's maintenance program if the typical corrosion becomes Level 2.
(4) Further evaluation
by Cessna Aircraft Company is recommended for Level 2 corrosion findings that
are well beyond the allowable limits and there is an airworthiness concern in
which prompt action is required.
NOTE: The airworthiness concern is because of the possibility to have similar but
more severe corrosion on any other airplane in the operator's fleet prior to
the next scheduled inspection of that area.
(5) Find the action required to control the
corrosion to a Level 1 or better, between future successive inspections. These
can include the items that follow:
(a) A structural
modification, such as additional drainage.
(b) Improvements to the
corrosion prevention and control inspections, such as more care and attention
to corrosion removal, reapplication of protective finish, drainage path
clearance.
(c) Decrease the
inspection interval for additional airplanes that go into the program.
(6) Send a plan of
corrective action to the FAA (or applicable regulatory authority) for approval
and to Cessna Aircraft Company as needed.
(7) Use the approved plan of action.
H. If Level 3 corrosion
is found on the second or subsequent CPCP inspection:
(1) Contact Cessna
Aircraft Company and the FAA (or applicable regulatory authority) about the corrosion
that was found.
(2) Send a plan to
examine the same area on other affected airplanes in the operator's fleet.
(3) Apply the corrosion
program inspection, which includes the repair of the structure. Contact Cessna
Aircraft Company for an approved repair procedure.
I. Find the action
needed to control the corrosion finding to Level 1 or better, between future
successive inspections. These can include any or all of the following:
(1) A structural
modification, such as additional drainage.
(2) Improvements to the
corrosion prevention and control inspections, such as more care and attention
to corrosion removal, reapplication of protective finish, drainage path
clearance.
(3) A decrease in the
inspection interval for additional airplanes entering the program.
J. Send a plan of
corrective action to the FAA (or applicable regulator authority) for approval
and Cessna Aircraft Company as needed.
K. Use the approved plan
of action.
L. It is recommended that you give the details of
the findings to Cessna Aircraft Company
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