Monday, September 3, 2012

Determination of the Corrosion Levels



A. Find the Corrosion Levels.
(1) Corrosion found on a structure when you use the Corrosion Program and Corrosion Prevention 7(CPCP) Baseline Program will help find the extent of the corrosion.
(2) The second and subsequent inspections will find how well the CPCP program has been prepared or if there is a need to make adjustments to the Baseline Program.
(3) A good quality CPCP is one that controls corrosion to Level 1 or better.
(4) If Level 2 corrosion is found during the second or subsequent inspection, you must do something to decrease the future corrosion to Level 1 or better.
(5) If Level 3 corrosion is found, you must also do something to decrease the future corrosion to Level 1. Also, a plan to find or prevent Level 3 corrosion in the same area on other airplanes must be added to the CPCP.
(6) All the corrosion that you can repair in the allowable damage limits, (less than 10 percent of the part thickness) is Level 1 corrosion.
(7) If all corrosion is Level 1, the CPCP is correctly prepared.
(8) If you must reinforce or replace the part because of corrosion, the corrosion is Level 2.
(9) If the part is not airworthy because of the corrosion, you must do an analysis to find out if the corrosion is Level 3.
(10) The chart found in this section will help find the level of the corrosion.
(11) The probability that the same problem will occur on another airplane is dependent on several factors such as: past maintenance history, operating environment, years in service, inspectability of the corroded area and the cause of the problem

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